Ford F150 5.4 Trinton Failed CAT Visual Inspection
My Ford F150 failed the smog check because the smog technician said the catalytic converter was illegal. I had the CAT replaced in 2010 and it passed back then. The shop says CA smog laws have changed. Are they lying?
Answer:
Since the implementation of the new STAR smog check program, smog stations are being very careful in ensuring vehicles are equipped with proper/required catalytic converters. The smog check technician will check your Ford F-150 catalytic converter EO numbers. If they don't match the required CAT EO numbers for your truck it will fail the visual portion of the smog check as an "emissions tamper".
Under the new regulation a pre-OBD II (pre-2009) converter can pass the smog check as long as it was installed before 1/1/09 and you can provide the smog station proof of the installation date. If however the installed CAT was not manufactured or approved for installation on your Ford F150, it will fail the smog check regardless. The following is a PDF by C.A.R.B. explaining the new California CAT law.